Milling jig and insert for door frame

Steps for using a milling jig:

1. Place the door leaf in the door frame

2. Add upper rebate space (min. 4 mm); there must be no rebate space on the hinge side (milling jig includes 4-mm rebate space)

3. Define the hinge location and mark the hinge reference line (centre hinge) on the door leaf and door frame

4. Determine the lip thickness (to guarantee the stability of the milling jig for a lip thickness of 18 mm, we recommend using the supplied stick-on spacer pieces)

5. Clamp the milling jig onto the door leaf (align the marking on the door leaf and notches on the milling jig)

6. Insert the plate carrier in the milling jig and make the first cut (stop ring: 30 mm diameter, milling jig: 20 mm diameter, milling depth 50 mm)

7. Release the milling jig and repeat the process at the next position

8. Clean the recesses

9. Insert and secure the hinges

10. Insert the door leaf in the frame and check it works

Steps for installing as series milling jig:

1. Mount the series milling jig (the length stops can be adjusted separately for DIN R + DIN L doors and are inserted in the door rebate)

2. Define the hinge location

3. Align the door milling jig with the frame milling jig (take into account upper rebate space on door milling jig of min. 4 mm)

4. Determine the lip thickness (to guarantee the stability of the milling jig for a lip thickness of 18 mm, we recommend

using the supplied stick-on spacer pieces)

5. Clamp the series milling jig onto the door leaf (insert in the door rebate)

6. Insert the template in the milling jig and make the cuts (stop ring: 30 mm diameter, milling jig: 20 mm diameter, milling depth: 50 mm)

7. Remove the series milling jig

8. Clean the recesses

9. Insert and secure the hinges

10. Insert the door leaf in the frame and check it works