Milling jig and insert for door leaf

Steps for using a milling jig:

• 1. Place the door leaf in the door frame


• 2. Add upper rebate space (min. 4 mm); there must be no rebate space on the hinge side (milling jig includes 4-mm rebate space)


• 3. Define the hinge location and mark the hinge reference line (centre hinge) on the door leaf and door frame


• 4. Determine the lip thickness. (To guarantee the stability of the milling jig for a lip thickness of 18 mm, we recommend using the supplied stick-on spacer pieces.)


• 5. Clamp the milling jig on the door leaf. (Align the marking on the door leaf and the notch on the milling jig.)


• 6. Insert the plate carrier in the milling jig and make the first cut (stop ring: 30 mm diameter, milling jig: 20 mm diameter, milling depth: 50 mm)


• 7. Release the milling jig and repeat the process at the next position


• 8. Clean the recesses


• 9. Insert and secure the hinges


• 10. Insert the door leaf in the frame and check it works